2025
A. Zanini; G. Bombardelli; G. Giometti; A. De Marzi; J. Erler; D. Nissen; G. Franchin; P. Colombo
Additive Manufacturing of Multicomponent Glasses with Enhanced Optical Properties via Sol-Gel Journal Article
In: Additive Manufacturing, 2025, ISSN: 2214-8604.
Links | BibTeX | Tags: Additive Manufacturing
@article{Zanini2025,
title = {Additive Manufacturing of Multicomponent Glasses with Enhanced Optical Properties via Sol-Gel},
author = {A. Zanini and G. Bombardelli and G. Giometti and A. De Marzi and J. Erler and D. Nissen and G. Franchin and P. Colombo},
doi = {10.1016/j.addma.2025.104864},
issn = {2214-8604},
year = {2025},
date = {2025-06-00},
urldate = {2025-06-00},
journal = {Additive Manufacturing},
publisher = {Elsevier BV},
keywords = {Additive Manufacturing},
pubstate = {published},
tppubtype = {article}
}
A. De Marzi; F. Da Rin Betta; G. Franchin; R. M. Seabright; C. J. Footer; P. Colombo
Fabrication of continuous fiber reinforced ceramic matrix mini‐composites via direct ink writing Journal Article
In: J Am Ceram Soc., 2025, ISSN: 1551-2916.
Abstract | Links | BibTeX | Tags: Additive Manufacturing
@article{DeMarzi2025,
title = {Fabrication of continuous fiber reinforced ceramic matrix mini‐composites via direct ink writing},
author = {A. De Marzi and F. Da Rin Betta and G. Franchin and R. M. Seabright and C. J. Footer and P. Colombo},
doi = {10.1111/jace.20696},
issn = {1551-2916},
year = {2025},
date = {2025-05-26},
urldate = {2025-05-26},
journal = {J Am Ceram Soc.},
publisher = {Wiley},
abstract = {<jats:title>Abstract</jats:title><jats:p>Ceramic materials are valued for their exceptional heat and corrosion resistance, yet their inherent brittleness limits their use in applications requiring high strength‐to‐weight ratios, fatigue resistance, and durability under harsh conditions, such as those in the aerospace and automotive industries. The development of ceramic matrix composites (CMCs), incorporating continuous reinforcements, has enhanced the mechanical performance of ceramics, offering superior toughness compared to randomly oriented composites. Traditional fabrication methods for composites, such as polymer infiltration and pyrolysis (PIP) and chemical vapor infiltration (CVI), are effective but constrained by shaping complexities. Direct ink writing (DIW) has emerged as a fabrication approach for CMCs fabrication, enabling custom geometries and tailored reinforcement architectures. Extrusion‐based processes naturally align fibers, optimizing their orientation and enhancing composite properties. This study focuses on the fabrication of silicon oxycarbide matrix reinforced with continuous carbon fibers using two DIW approaches. Comparative analysis highlighted the benefits and limitations of each method, with post‐processing via PIP addressing crack formation and improving densification. Mechanical properties were evaluated at different fabrication stages, revealing key relationships between processing techniques and final composite performance.</jats:p>},
keywords = {Additive Manufacturing},
pubstate = {published},
tppubtype = {article}
}
C. Gravino; N. Gargiulo; A. Peluso; P. Aprea; M. D'Agostini; G. Franchin; P. Colombo; D. Caputo
Equilibrium adsorption behaviour of a 3D-printed zeolite–geopolymer composite with high faujasitic content Journal Article
In: Mater. Adv., vol. 6, no. 8, pp. 2579–2587, 2025, ISSN: 2633-5409.
Abstract | Links | BibTeX | Tags: Additive Manufacturing, Materials for the environment
@article{Gravino2025,
title = {Equilibrium adsorption behaviour of a 3D-printed zeolite–geopolymer composite with high faujasitic content},
author = {C. Gravino and N. Gargiulo and A. Peluso and P. Aprea and M. D'Agostini and G. Franchin and P. Colombo and D. Caputo},
doi = {10.1039/d4ma01074d},
issn = {2633-5409},
year = {2025},
date = {2025-04-14},
urldate = {2025-04-14},
journal = {Mater. Adv.},
volume = {6},
number = {8},
pages = {2579--2587},
publisher = {Royal Society of Chemistry (RSC)},
abstract = {<jats:p>A potential CO<jats:sub>2</jats:sub> and water vapour adsorbent made of a NaX zeolite/Na-activated geopolymer composite material was fabricated as 3D-printed monoliths by means of Direct Ink Writing.</jats:p>},
keywords = {Additive Manufacturing, Materials for the environment},
pubstate = {published},
tppubtype = {article}
}
W. Wang; X. Gao; X. Chen; A. De Marzi; K. Huang; R. He; P. Colombo
Zhaozhou Bridge inspired embedded material extrusion 3D printing of Csf/SiC ceramic matrix composites Journal Article
In: Journal of the American Ceramic Society, 2025.
Abstract | Links | BibTeX | Tags: Additive Manufacturing
@article{Wang2025,
title = {Zhaozhou Bridge inspired embedded material extrusion 3D printing of Csf/SiC ceramic matrix composites},
author = {W. Wang and X. Gao and X. Chen and A. De Marzi and K. Huang and R. He and P. Colombo},
url = {https://www.scopus.com/inward/record.uri?eid=2-s2.0-105004352294&doi=10.1111%2fjace.20644&partnerID=40&md5=1118badf05310dcb65bf4ad0c3f26423},
doi = {10.1111/jace.20644},
year = {2025},
date = {2025-01-01},
urldate = {2025-01-01},
journal = {Journal of the American Ceramic Society},
abstract = {Material extrusion (MEX) 3D printing, while effective for many applications, faces challenges in fabricating arch shapes and suspended structures. This study advances MEX technology by drawing inspiration from ancient bridge construction techniques like the Zhaozhou Bridge, using an innovative embedded material extrusion (EMEX) method that eliminates the need for additional support structures in fabricating complex short carbon fiber reinforced SiC ceramic matrix composites (Csf/SiC CMCs). Utilizing solid powders as a supporting medium, EMEX enables the creation of intricate arch shapes and suspension structures, overcoming limitations associated with conventional MEX. The impact of supporting media (SiC powders and sugar) on the microstructure and mechanical properties of the composites was demonstrated. Residual SiC powders caused uneven material distribution, while residual sugar led to cracking. The presence of residual powders also influenced the shrinkage behavior and bending strength of the Csf/SiC CMCs, with a notable decrease observed when transitioning from air to SiC powders and then to sugar as the printing environment. The successful fabrication of Csf/SiC CMCs with complex geometries using EMEX indicates its potential as a promising supportless strategy for producing sophisticated CMC structures.},
keywords = {Additive Manufacturing},
pubstate = {published},
tppubtype = {article}
}
G. Tameni; D. Lago; H. Kaňková; L. Buňová; J. Kraxner; D. Galusek; D. M. Dawson; S. E. Ashbrook; E. Bernardo
Alkaline attack of boro-alumino-silicate glass: New insights of the molecular mechanism of cold consolidation and new applications Journal Article
In: Open Ceramics, vol. 21, 2025, (Cited by: 0; All Open Access, Gold Open Access).
Links | BibTeX | Tags: Materials for the environment
@article{Tameni2025,
title = {Alkaline attack of boro-alumino-silicate glass: New insights of the molecular mechanism of cold consolidation and new applications},
author = {G. Tameni and D. Lago and H. Kaňková and L. Buňová and J. Kraxner and D. Galusek and D. M. Dawson and S. E. Ashbrook and E. Bernardo},
url = {https://www.scopus.com/inward/record.uri?eid=2-s2.0-85213004207&doi=10.1016%2fj.oceram.2024.100726&partnerID=40&md5=00a43152438bfcaacfcd8003f6f709c4},
doi = {10.1016/j.oceram.2024.100726},
year = {2025},
date = {2025-01-01},
urldate = {2025-01-01},
journal = {Open Ceramics},
volume = {21},
note = {Cited by: 0; All Open Access, Gold Open Access},
keywords = {Materials for the environment},
pubstate = {published},
tppubtype = {article}
}
V. Diamanti; H. Elsayed; E. Bernardo
3D-printed porous mullite lattice structures by hybrid direct ink writing of silicone suspension-emulsions Journal Article
In: Journal of the American Ceramic Society, vol. 108, no. 4, pp. e20290, 2025.
Abstract | Links | BibTeX | Tags: Additive Manufacturing
@article{https://doi.org/10.1111/jace.20290,
title = {3D-printed porous mullite lattice structures by hybrid direct ink writing of silicone suspension-emulsions},
author = {V. Diamanti and H. Elsayed and E. Bernardo},
url = {https://ceramics.onlinelibrary.wiley.com/doi/abs/10.1111/jace.20290},
doi = {https://doi.org/10.1111/jace.20290},
year = {2025},
date = {2025-01-01},
urldate = {2025-01-01},
journal = {Journal of the American Ceramic Society},
volume = {108},
number = {4},
pages = {e20290},
abstract = {Abstract Silicones added with nano-sized alumina particles are already known as starting materials for phase pure mullite ceramics, synthesized at quite low temperatures. The present paper deals with a fundamental upgrade, based on a novel suspension-emulsion concept, for the easy fabrication of highly porous lattice structures. An aqueous suspension of γ-Al2O3 nanoparticles in water was first distributed as emulsion within an “oily phase,” consisting of a silicone/acrylates blend, with the help of a surfactant. The mixture was later employed to fabricate highly porous structures (∼80% open porosity), by direct ink writing, that is, an extrusion-based 3D printing technology requiring specific rheological behavior of the feedstock ink. Finally, the structures were rapidly stabilized through a photo-polymerization step (configuring a form of “hybrid” direct ink writing). The presence of water also allowed the application of a freeze-curing procedure, for a second series of samples. The abundant water vapor release from the starting mixtures, upon firing (up to 1300°C), led to structures with enhanced pore interconnectivity. The freeze-curing protocol proved beneficial to the homogeneity of pore distribution and to the achievement of high strength-to-density ratios.},
keywords = {Additive Manufacturing},
pubstate = {published},
tppubtype = {article}
}
L. Lattanzi; A. Conte; A. Sin; J. M. Garcia; C. A. Randall; P. Colombo
Cold sintering of geopolymer powders Journal Article
In: Journal of the American Ceramic Society, vol. 108, no. 4, pp. e20331, 2025.
Abstract | Links | BibTeX | Tags: Materials for the environment
@article{https://doi.org/10.1111/jace.20331,
title = {Cold sintering of geopolymer powders},
author = {L. Lattanzi and A. Conte and A. Sin and J. M. Garcia and C. A. Randall and P. Colombo},
url = {https://ceramics.onlinelibrary.wiley.com/doi/abs/10.1111/jace.20331},
doi = {https://doi.org/10.1111/jace.20331},
year = {2025},
date = {2025-01-01},
urldate = {2025-01-01},
journal = {Journal of the American Ceramic Society},
volume = {108},
number = {4},
pages = {e20331},
abstract = {Abstract Geopolymers (GP) represent a promising class of inorganic materials with diverse applications due to their properties, including high temperature resistance and strong interfacial bonding ability. They are produced through alkali activation of aluminosilicate sources, such as metakaolin or fly ashes. Despite their attractive characteristics, conventional casting methods for GP production often result in prolonged curing times and inferior mechanical properties to OPC or other benchmark materials. In this study, we investigated the feasibility of rapidly densifying GP matrices using cold sintering technology (CSP), a novel approach previously employed in ceramic systems. Through CSP, it was possible to obtain a dense body starting from GP sodium-based powder with optimal moisture content (10% wt.) under mild isostatic pressure (70 MPa) and moderate temperature (150°C) conditions, with a short duration process (10 min). The resulting products exhibited chemical stability (high resistance to boiling test), high density (> 90% theoretical density) and good mechanical properties (flexural strength equal to 30 MPa and compressive strength over 200 MPa) without requiring additional thermal treatments. SEM, EDS and NMR studies indicated that the predominant densification mechanism was likely to be homogeneous dissolutions and precipitation of the material, consistent with pressure solution creep. Dilatometric tests were performed to track the densification process in real-time and to determine the activation energy, which revealed an exceptionally low value for the system (21.7 kJ/mol). Our results demonstrate the potential of CSP as a rapid and efficient method for producing high-quality GP-based components, paving the way for their broader application in various fields.},
keywords = {Materials for the environment},
pubstate = {published},
tppubtype = {article}
}
S. Bhandari; T. Heim; E. De Bona; V. M. Sglavo; W. Rheinheimer; M. Biesuz; G. Franchin
Rapid processing of Al2O3 ceramics by fused filament fabrication and ultrafast high-temperature debinding and sintering Journal Article
In: Journal of Alloys and Compounds, pp. 178812, 2025, ISSN: 0925-8388.
Abstract | Links | BibTeX | Tags: Additive Manufacturing
@article{BHANDARI2025178812,
title = {Rapid processing of Al2O3 ceramics by fused filament fabrication and ultrafast high-temperature debinding and sintering},
author = {S. Bhandari and T. Heim and E. De Bona and V. M. Sglavo and W. Rheinheimer and M. Biesuz and G. Franchin},
url = {https://www.sciencedirect.com/science/article/pii/S0925838825003706},
doi = {https://doi.org/10.1016/j.jallcom.2025.178812},
issn = {0925-8388},
year = {2025},
date = {2025-01-01},
urldate = {2025-01-01},
journal = {Journal of Alloys and Compounds},
pages = {178812},
abstract = {Fused filament fabrication (FFF) is widely used for ceramic prototyping due to its compatibility with low-cost, custom-made printers designed for polymers. However, the bottleneck of the whole process lies in the slow thermal debinding and sintering that are usually employed to obtain dense and defect-free ceramics. In this study, a filament with ~79wt.% alumina powder in a thermoplastic binder was used to print gyroid structures with nozzle diameters of 0.4, 0.6, and 0.8mm. The components were at first partially solvent-debinded (acetone) and thereafter thermally debinded and consolidated in a single step (60s) by ultra-fast high-temperature sintering. Samples printed with a 0.4mm nozzle diameter resisted the ultra-rapid heating (UHS) and cooling rates (~103K/min), whereas some defects appear when considering larger nozzle size. On the other hand, all samples either cracked or shattered into pieces when fast-fired in air, highlighting the relevance of the thermal debinding atmosphere. Moreover, the densification upon UHS was largely improved compared to conventional sintering while retaining a finer grain size. This work provides a guideline for the rapid debinding and firing of fused filament fabricated ceramics and could be easily extended to other ceramic systems.},
keywords = {Additive Manufacturing},
pubstate = {published},
tppubtype = {article}
}
S. Bhandari; O. Hanzel; M. Kermani; V. M. Sglavo; M. Biesuz; G. Franchin
Rapid debinding and sintering of alumina ceramics fabricated by direct ink writing Journal Article
In: Journal of the European Ceramic Society, vol. 45, no. 5, pp. 117144, 2025, ISSN: 0955-2219.
Abstract | Links | BibTeX | Tags: Additive Manufacturing
@article{BHANDARI2025117144,
title = {Rapid debinding and sintering of alumina ceramics fabricated by direct ink writing},
author = {S. Bhandari and O. Hanzel and M. Kermani and V. M. Sglavo and M. Biesuz and G. Franchin},
url = {https://www.sciencedirect.com/science/article/pii/S0955221924010173},
doi = {https://doi.org/10.1016/j.jeurceramsoc.2024.117144},
issn = {0955-2219},
year = {2025},
date = {2025-01-01},
urldate = {2025-01-01},
journal = {Journal of the European Ceramic Society},
volume = {45},
number = {5},
pages = {117144},
abstract = {Direct ink writing (DIW) is a widely used additive manufacturing technique to fabricate complex-shaped ceramics. Unlike vat photopolymerization or fused filament fabrication, the limited amount of binder in DIW facilitates rapid debinding. In this study, alumina inks with suitable rheology were prepared with two different ceramic loadings (42.8 vol% and 48.1 vol%). Subsequently, log-pile structures were printed using two different nozzle diameters (0.41 mm and 0.84 mm). The fabricated samples were dried at room temperature and subjected to different rapid sintering procedures: ultra-fast high temperature sintering (UHS), pressureless spark plasma sintering (PSPS) and fast-firing (FF). Both UHS and PSPS successfully densified the samples in Ar without any defects. Conversely, the fast-firing in air resulted in some cracks, with the intensity of failures increasing with the nozzle size. UHS and PSPS allowed for nearly fully dense materials with refined microstructure which are not achievable by conventional heating.},
keywords = {Additive Manufacturing},
pubstate = {published},
tppubtype = {article}
}
S. Bhandari; G. Vajpayee; L. Lemos Silva; M. Hinterstein; G. Franchin; P. Colombo
A review on additive manufacturing of piezoelectric ceramics: From feedstock development to properties of sintered parts Journal Article
In: Materials Science and Engineering: R: Reports, vol. 162, pp. 100877, 2025, ISSN: 0927-796X.
Abstract | Links | BibTeX | Tags: Additive Manufacturing
@article{BHANDARI2025100877,
title = {A review on additive manufacturing of piezoelectric ceramics: From feedstock development to properties of sintered parts},
author = {S. Bhandari and G. Vajpayee and L. Lemos Silva and M. Hinterstein and G. Franchin and P. Colombo},
url = {https://www.sciencedirect.com/science/article/pii/S0927796X24001074},
doi = {https://doi.org/10.1016/j.mser.2024.100877},
issn = {0927-796X},
year = {2025},
date = {2025-01-01},
urldate = {2025-01-01},
journal = {Materials Science and Engineering: R: Reports},
volume = {162},
pages = {100877},
abstract = {Piezoelectric ceramics are extensively used in several engineering applications in the field of sensors, actuators, energy harvesting, biomedical, and many more. Traditional ways of manufacturing piezoelectric devices result in better piezoelectric/ferroelectric performance. However, they are restricted to only simple shapes. With the widespread influence of additive manufacturing (AM), it is now possible to fabricate complex structures which were not possible by conventional technologies. In order to fabricate such complex structures with precision, it is necessary to understand in detail the factors influencing the feedstock preparation and the challenges associated with different AM technologies. With an emphasis on the most commonly used AM techniques (direct ink writing, fused filament fabrication, vat photopolymerization, binder jetting, and selective laser sintering) for fabricating ceramic parts, this review paper intends to provide a deep insight into the factors affecting the feedstock preparation as well as post-processing conditions required to develop a high-performance piezoelectric device. The summarized tables detailing the various piezoelectric ceramic compositions and additives or ingredients used in formulating a printable feedstock, along with the optimum printing and post-processing conditions, will aid the readers in developing their own printable formulations and determining the best post-processing parameters to achieve the best performance out of the fabricated piezoelectric device. The advantages and disadvantages of the AM technologies are analyzed with specific reference to piezoceramic materials and the remaining challenges that require further research are emphasized. Furthermore, with the ongoing and continuous developments in additive manufacturing of piezoelectric materials, it is expected that such advancements will progressively transition towards commercialization, with the ultimate goal of widely incorporating additively manufactured devices into practical applications.},
keywords = {Additive Manufacturing},
pubstate = {published},
tppubtype = {article}
}
2024
S. Bose; E. K. Akdogan; V. K. Balla; S. Ciliveri; P. Colombo; G. Franchin; N. Ku; P. Kushram; F. Niu; J. Pelz; A. Rosenberger; A. Safari; Z. Seeley; R. W. Trice; L. Vargas‐Gonzalez; J. P. Youngblood; A. Bandyopadhyay
3D printing of ceramics: Advantages, challenges, applications, and perspectives Journal Article
In: J Am Ceram Soc., vol. 107, no. 12, pp. 7879–7920, 2024, ISSN: 1551-2916.
Abstract | Links | BibTeX | Tags:
@article{Bose2024,
title = {3D printing of ceramics: Advantages, challenges, applications, and perspectives},
author = {S. Bose and E. K. Akdogan and V. K. Balla and S. Ciliveri and P. Colombo and G. Franchin and N. Ku and P. Kushram and F. Niu and J. Pelz and A. Rosenberger and A. Safari and Z. Seeley and R. W. Trice and L. Vargas‐Gonzalez and J. P. Youngblood and A. Bandyopadhyay},
doi = {10.1111/jace.20043},
issn = {1551-2916},
year = {2024},
date = {2024-12-00},
urldate = {2024-12-00},
journal = {J Am Ceram Soc.},
volume = {107},
number = {12},
pages = {7879--7920},
publisher = {Wiley},
abstract = {<jats:title>Abstract</jats:title><jats:p>3D printing (3DP) technologies have transformed the processing of advanced ceramics for small‐scale and custom designs during the past three decades. Simple and complex parts are designed and manufactured using 3DP technologies for structural, piezoelectric, and biomedical applications. Manufacturing simple or complex geometries or one‐of‐a‐kind components without part‐specific tooling saves significant time and creates new applications for advanced ceramic materials. Although development and innovations in 3DP of ceramics are far behind compared with metals or polymers, with the availability of different commercial machines in recent years for 3DP of ceramics, exponential growth is expected in this field in the coming decade. This article details various 3DP technologies for advanced ceramic materials, their advantages and challenges for manufacturing parts for various applications, and perspectives on future directions. We envision this work will be helpful to advanced ceramic researchers in industry and academia who are using different 3DP processes in the coming days.</jats:p>},
keywords = {},
pubstate = {published},
tppubtype = {article}
}
S. M. Carturan; H. Skliarova; G. Franchin; G. Bombardelli; A. Zanini; F. E. P. Andrades; J. C. Delgado Alvarez; S. Moretto; G. Maggioni; W. Raniero; D. Maniglio; A. P. Caricato; A. Quaranta
Additive manufacturing of high-performance, flexible 3D siloxane-based scintillators through the sol-gel route Journal Article
In: Applied Materials Today, vol. 39, 2024, ISSN: 2352-9407.
Links | BibTeX | Tags: Additive Manufacturing
@article{Carturan2024,
title = {Additive manufacturing of high-performance, flexible 3D siloxane-based scintillators through the sol-gel route},
author = {S. M. Carturan and H. Skliarova and G. Franchin and G. Bombardelli and A. Zanini and F. E. P. Andrades and J. C. Delgado Alvarez and S. Moretto and G. Maggioni and W. Raniero and D. Maniglio and A. P. Caricato and A. Quaranta},
doi = {10.1016/j.apmt.2024.102313},
issn = {2352-9407},
year = {2024},
date = {2024-08-00},
urldate = {2024-08-00},
journal = {Applied Materials Today},
volume = {39},
publisher = {Elsevier BV},
keywords = {Additive Manufacturing},
pubstate = {published},
tppubtype = {article}
}
A. Zanini; P. Amador Celdran; O. Walter; S. M. Carturan; J. Boshoven; A. Bulgheroni; L. Biasetto; M. Manzolaro; R. Eloirdi; S. Corradetti; G. Franchin
First Structured Uranium‐Based Monoliths Produced via Vat Photopolymerization for Nuclear Applications Journal Article
In: Adv Funct Materials, 2024, ISSN: 1616-3028.
Abstract | Links | BibTeX | Tags: Additive Manufacturing
@article{Zanini2024,
title = {First Structured Uranium‐Based Monoliths Produced via Vat Photopolymerization for Nuclear Applications},
author = {A. Zanini and P. Amador Celdran and O. Walter and S. M. Carturan and J. Boshoven and A. Bulgheroni and L. Biasetto and M. Manzolaro and R. Eloirdi and S. Corradetti and G. Franchin},
doi = {10.1002/adfm.202406916},
issn = {1616-3028},
year = {2024},
date = {2024-06-20},
urldate = {2024-06-20},
journal = {Adv Funct Materials},
publisher = {Wiley},
abstract = {Uranium plays an unquestionable role in the framework of nuclear physics, biology, and radiopharmacy. Moreover, uranyl ion UO2 2+ offers an immense variety of applications due to the unique photosensitivity of its complexes. The excited state of uranyl cation is indeed accessible under ultraviolet‐visible (UV–vis) light, readily producing radical species UO2 2+ upon light irradiation. Herein, an innovative synthesis protocol is presented to explore the use of uranyl cations as photocatalyst systems for photocurable sol–gel‐based formulations, coupling the photochemical reactions of uranyl cations with photopolymerization‐based additive manufacturing processes. Additive manufacturing has nowadays revolutionized the production of complex structures with arbitrary geometries and has opened up enticing opportunities for innovative technological breakthroughs and highly tailorable systems. The fabrication of micro‐architected components is shown via vat photopolymerization, namely, the Digital Light Processing technique, and ‐3D) printed parts are converted into uranium dicarbide (UC2)/carbon nanocomposite upon carbothermal reduction. This uranyl‐mediated additive manufacturing process constitutes the first application of the synergistic role of uranyl motifs in a photopolymer platform, demonstrating for the first time the possibility to directly pattern uranium‐based materials in complex structures.},
keywords = {Additive Manufacturing},
pubstate = {published},
tppubtype = {article}
}
S. Bhandari; O. Hanzel; P. Veteška; M. Janek; E. De Bona; V. M. Sglavo; M. Biesuz; G. Franchin
From rapid prototyping to rapid firing: on the feasibility of high‐speed production for complex BaTiO3 components Journal Article
In: J Am Ceram Soc., 2024, ISSN: 1551-2916.
Abstract | Links | BibTeX | Tags: Additive Manufacturing
@article{Bhandari2024,
title = {From rapid prototyping to rapid firing: on the feasibility of high‐speed production for complex BaTiO3 components},
author = {S. Bhandari and O. Hanzel and P. Veteška and M. Janek and E. De Bona and V. M. Sglavo and M. Biesuz and G. Franchin},
doi = {10.1111/jace.19950},
issn = {1551-2916},
year = {2024},
date = {2024-06-14},
urldate = {2024-06-14},
journal = {J Am Ceram Soc.},
publisher = {Wiley},
abstract = {Direct ink writing (DIW) is an attractive additive manufacturing (AM) technology because of its simplicity, production speed, and feedstock flexibility; in addition, the use of a limited amount of binder makes the subsequent thermal debinding process easy. Nevertheless, the conventional approach to debind and sinter AMed components remains extremely slow, representing a bottleneck in the manufacturing process. In order to address such limitation, we explored different rapid sintering strategies: ultrafast high‐temperature sintering (UHS), pressureless spark plasma sintering (P‐SPS), and fast firing (FF), for the densification of BaTiO<jats:sub>3</jats:sub> components fabricated by DIW, one of the widely used lead‐free piezoceramics. All sintering technologies allow debinding and sintering of crack‐free components in a few minutes instead of several hours. The final density and microstructure are strongly dependent on the sintering atmosphere (inert for UHS and P‐SPS, air for FF) and a maximum relative density of only ≈72% was obtained when firing occurred in an inert environment, irrespective of the sintering technique (UHS and P‐SPS). An undesired phase transition from tetragonal to hexagonal BaTiO<jats:sub>3</jats:sub> was also observed upon UHS and ‐PSPS. On the contrary, FF in air yielded a density of about 95% in a few minutes while maintaining the desired tetragonal polymorph. The results provide proof of feasibility for rapid processing of BaTiO<jats:sub>3</jats:sub> components obtained by DIW.},
keywords = {Additive Manufacturing},
pubstate = {published},
tppubtype = {article}
}
A. De Marzi; S. Diener; A. Campagnolo; G. Meneghetti; N. Katsikis; P. Colombo; G. Franchin
Ultra-lightweight silicon nitride truss-based structures fabricated via UV-assisted robot direct ink writing Journal Article
In: Materials & Design, pp. 113092, 2024, ISSN: 0264-1275.
Abstract | Links | BibTeX | Tags: Additive Manufacturing
@article{DEMARZI2024113092,
title = {Ultra-lightweight silicon nitride truss-based structures fabricated via UV-assisted robot direct ink writing},
author = {A. De Marzi and S. Diener and A. Campagnolo and G. Meneghetti and N. Katsikis and P. Colombo and G. Franchin},
url = {https://www.sciencedirect.com/science/article/pii/S0264127524004660},
doi = {https://doi.org/10.1016/j.matdes.2024.113092},
issn = {0264-1275},
year = {2024},
date = {2024-06-14},
urldate = {2024-06-14},
journal = {Materials & Design},
pages = {113092},
abstract = {Additive manufacturing techniques have gone beyond their reputation for rapid prototype production and are increasingly adopted for the manufacture of functional components comprising high-end materials and intricate lattice structures. Silicon nitride, renowned for its exceptional mechanical properties and thermal stability, has emerged as a promising candidate for lightweight structural applications. Nonetheless, its high refractive index and density have limited the fabrication of highly complex structures using extrusion and photopolymerization based techniques. In this work, a highly reactive silicon nitride-based ink with high solid loading is developed for the fabrication of ultra-lightweight, truss-based structures. By employing a robot UV-assisted direct ink writing process, it is possible to control the printing head orientation, thus overcoming the limited curing depth of silicon nitride-based inks. The failure behavior of the sintered lattice beam structures under 4-point bending loading has been modeled by applying a linear elastic fracture mechanics (LEFM) based approach to the results of finite element (FE) simulations.},
keywords = {Additive Manufacturing},
pubstate = {published},
tppubtype = {article}
}
K. Huang; G. Franchin; P. Colombo
Volumetric Additive Manufacturing of SiOC by Xolography Journal Article
In: Small, 2024, ISSN: 1613-6829.
Abstract | Links | BibTeX | Tags: Additive Manufacturing, Polymer-derived ceramics
@article{Huang2024,
title = {Volumetric Additive Manufacturing of SiOC by Xolography},
author = {K. Huang and G. Franchin and P. Colombo},
doi = {10.1002/smll.202402356},
issn = {1613-6829},
year = {2024},
date = {2024-05-10},
urldate = {2024-05-10},
journal = {Small},
publisher = {Wiley},
abstract = {Additive manufacturing (AM) of ceramics has significantly contributed to advancements in ceramic fabrication, solving some of the difficulties of conventional ceramic processing and providing additional possibilities for the structure and function of components. However, defects induced by the layer‐by‐layer approach on which traditional AM techniques are based still constitute a challenge to address. This study presents the volumetric AM of a SiOC ceramic from a preceramic polymer using xolography, a linear volumetric AM process that allows to avoid the staircase effect typical of other vat photopolymerization techniques. Besides optimizing the trade‐off between preceramic polymer content and transmittance, a pore generator is introduced to create transient channels for gas release before decomposition of the organic constituents and moieties, resulting in crack‐free solid ceramic structures even at low ceramic yield. Formulation optimization alleviated sinking of printed parts during printing and prevented shape distortion. Complex solid and porous ceramic structures with a smooth surface and sharp features are fabricated under the optimized parameters. This work provides a new method for the AM of ceramics at µm/mm scale with high surface quality and large geometry variety in an efficient way, opening the possibility for applications in fields such as micromechanical systems and microelectronic components.},
keywords = {Additive Manufacturing, Polymer-derived ceramics},
pubstate = {published},
tppubtype = {article}
}
E. Cepollaro; S. Cimino; M. D'Agostini; N. Gargiulo; G. Franchin; L. Lisi
3D-Printed Monoliths Based on Cu-Exchanged SSZ-13 as Catalyst for SCR of NOx Journal Article
In: Catalysts, vol. 14, iss. 1, no. 85, 2024.
Abstract | Links | BibTeX | Tags: Additive Manufacturing, Materials for the environment
@article{nokey,
title = {3D-Printed Monoliths Based on Cu-Exchanged SSZ-13 as Catalyst for SCR of NOx},
author = {E. Cepollaro and S. Cimino and M. D'Agostini and N. Gargiulo and G. Franchin and L. Lisi},
doi = {10.3390/catal14010085},
year = {2024},
date = {2024-01-19},
urldate = {2024-01-19},
journal = {Catalysts},
volume = {14},
number = {85},
issue = {1},
abstract = {Monoliths manufactured by Direct Ink Writing containing 60% SSZ-13 (SiO2/Al2O3 = 23) and SiO2 with 10% laponite as a binder were investigated as self-standing structured catalysts for NH3-SCR of NOx after a short (4 h) and prolonged (24 h) ion exchange with copper and then compared with pure SSZ-13 exchanged under the same conditions. The catalysts were characterized by morphological (XRD and SEM), textural (BET and pore size distribution), chemical (ICP-MS), red-ox (H2-TPR), and surface (NH3-TPD) analyses. The silica-based binder uniformly covered the SSZ-13 particles, and copper was uniformly distributed as well. The main features of the pure Cu-exchanged SSZ-13 zeolite were preserved in the composite monoliths with a negligible contribution of the binder fraction. NH3-SCR tests, carried out on both monolithic and powdered samples in the temperature range of 70–550 °C, showed that composite monoliths provided very good activity, and that the intrinsic activity of SSZ-13 was enhanced by the hierarchical structure of the composite material.},
keywords = {Additive Manufacturing, Materials for the environment},
pubstate = {published},
tppubtype = {article}
}
F. Cammelli; G. Tameni; E. Bernardo
Sustainable stabilization of waste foundry sands in alkali activated glass-based matrices Journal Article
In: Case Studies in Construction Materials, vol. 21, 2024, (Cited by: 0; All Open Access, Hybrid Gold Open Access).
Links | BibTeX | Tags: Materials for the environment
@article{Cammelli2024,
title = {Sustainable stabilization of waste foundry sands in alkali activated glass-based matrices},
author = {F. Cammelli and G. Tameni and E. Bernardo},
url = {https://www.scopus.com/inward/record.uri?eid=2-s2.0-85199569634&doi=10.1016%2fj.cscm.2024.e03538&partnerID=40&md5=b9f2019609974f651aa1945049786175},
doi = {10.1016/j.cscm.2024.e03538},
year = {2024},
date = {2024-01-01},
urldate = {2024-01-01},
journal = {Case Studies in Construction Materials},
volume = {21},
note = {Cited by: 0; All Open Access, Hybrid Gold Open Access},
keywords = {Materials for the environment},
pubstate = {published},
tppubtype = {article}
}
D. Lago; G. Tameni; J. Kraxner; D. Galusek; E. Bernardo
Cesium stabilization by engineered alkaline attack of glass for pharmaceutical containers Journal Article
In: Materials Letters, vol. 372, 2024, (Cited by: 0).
Links | BibTeX | Tags: Materials for the environment
@article{Lago2024b,
title = {Cesium stabilization by engineered alkaline attack of glass for pharmaceutical containers},
author = {D. Lago and G. Tameni and J. Kraxner and D. Galusek and E. Bernardo},
url = {https://www.scopus.com/inward/record.uri?eid=2-s2.0-85199962040&doi=10.1016%2fj.matlet.2024.137097&partnerID=40&md5=0cf00a128d65142220b095702ecb01d4},
doi = {10.1016/j.matlet.2024.137097},
year = {2024},
date = {2024-01-01},
urldate = {2024-01-01},
journal = {Materials Letters},
volume = {372},
note = {Cited by: 0},
keywords = {Materials for the environment},
pubstate = {published},
tppubtype = {article}
}
D. Lago; G. Tameni; F. Zorzi; J. Kraxner; D. Galusek; E. Bernardo
Novel cesium immobilization by alkali activation and cold consolidation of waste pharmaceutical glass Journal Article
In: Journal of Cleaner Production, vol. 461, 2024, (Cited by: 1; All Open Access, Hybrid Gold Open Access).
Links | BibTeX | Tags: Materials for the environment
@article{Lago2024,
title = {Novel cesium immobilization by alkali activation and cold consolidation of waste pharmaceutical glass},
author = {D. Lago and G. Tameni and F. Zorzi and J. Kraxner and D. Galusek and E. Bernardo},
url = {https://www.scopus.com/inward/record.uri?eid=2-s2.0-85194095471&doi=10.1016%2fj.jclepro.2024.142673&partnerID=40&md5=954ab91e99c2519d54b0063aedd6394b},
doi = {10.1016/j.jclepro.2024.142673},
year = {2024},
date = {2024-01-01},
urldate = {2024-01-01},
journal = {Journal of Cleaner Production},
volume = {461},
note = {Cited by: 1; All Open Access, Hybrid Gold Open Access},
keywords = {Materials for the environment},
pubstate = {published},
tppubtype = {article}
}